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Packaging Food for Long Term Storage Using Mylar Bags and O2 Absorbers

October 24, 2020 Gaye Levy 13 Comments

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I have always taken food storage seriously, doing my best to preserve the quality of my stored food using a combination of good packaging and proper temperature control.  Over the years I have learned a few things. 

First of all, packing dried foods in huge, 5-gallon buckets or bags is a non-starter.  Second, storing food in a moderate climate such as Washington State is a whole lot different than storing food in super hot Arizona.  That means that if food is not carefully packaged, it will go bad rather quickly.  And by bad I mean inedible.

Link to get your free eBook from Oct 25-31:   The Prepper’s Guide to Food Storage

I have also learned over the years that practices for storing bulk foods vary widely, with some methods being both cumbersome and confusing.  After all, with only two hands and two arms, there is just so much juggling of potentially heavy bags, buckets, and beans that a person can do without struggling and making a big mess.  Been there, done that.

Today I am going to show you how I currently package bulk foods using dog food, a highly perishable item, as an example.

Gaye is packaging dog food in Mylar bags

How to Package Dried Food in 7 Easy Steps

Step 1 – Decide Upon Your Packaging

I prefer one gallon Mylar bags measuring about 10″ by 14″ because they are easy to handle and store.  I also like that they do not weigh a ton.  Have you ever tried lifting a 5-gallon bag of pinto beans or rice?  Perhaps the best argument for small bags, though, is that you can use the contents as you go, getting through a short term crisis or food shortage without having to open a large bag, adding fresh oxygen absorbers, and resealing the darn thing after the emergency passes.

Depending on space considerations, I often decide to store the individual filled bags in a large 5-gallon bucket.  Obviously, this will not work if you are storing your goods under the bed or the bottom of a cabinet.  On the other hand, this is a great way to keep things organized in a closet.

Step 2 – Organize the Goods and Supplies

The next step is to gather supplies.

I get out the Mylar bags and buckets (if I plan to use them), as well as my sealed package or jar of oxygen absorbers. Do not open the package of oxygen absorbers just yet, though.

This is also a good time to get out a hair straightening iron which is by far the most efficient and inexpensive tool to use for sealing the Mylar bags.

Step 3 – Set Your Mylar Bags Up in an Assembly Line Fashion and Fill Them

This step is self-explanatory.  You want to fill the bags while leaving a couple of inches headspace. 

Hint: A canning funnel works or a scoop works great when filling the smaller bags. 

Step 4 – Open Your Package of Oxygen Absorbers

You are now ready to open your package of oxygen absorbers.  Remove the number you will be using for this session and immediately seal the others in a canning/mason jar with a tight lid.  If you own a vacuum sealer, use the special lid sealer for canning jars.  This will give you an extra tight seal.

Here are a couple of hints. 

If you have a large package of O2 absorbers, say 50 or 100, separate them into individual jars of 5 or 10 so that you do not have expose the unused O2 absorbers to air unnecessarily.  This will help ensure that they stay viable until they are ultimately used sometime down the road.

Many packages of O2 absorbers come with an oxygen indicator – also referred to as the “pink pill”.  These are known to be somewhat unreliable so as you remove each absorber out of its pack, give it a pinch.  Generally speaking, good (meaning viable) O2 absorbers are soft and powdery inside the packet.  If they are hard or crunchy, they are dead.  Don’t use them.

Step 5– Add an Oxygen Absorber to Each Bag

Stuffing oxygen absorbers into each packet of food

There are a lot of complicated formulas for determining the correct size O2 absorber for each type of food and bag size.  Forget them and keep things simple by using my own rule of thumb:

Use a single 300cc oxygen absorber (or 3 x 100cc absorbers) for each gallon of product.

For a 5 or 6 gallon bag or bucket, use a 2000cc oxygen absorber or whatever combination of multiple O2 absorbers that will add up to 2000cc.

O2 absorbers are cheap so if you want to throw in an extra, no harm no foul.

Bury the oxygen absorber deep into the food so that pending the sealing process, it is exposed to air as little as possible.

Step 6 – Seal Your Mylar Bags

I use my hair straightening iron to do this.  If you already have straight hair (or no hair) and don’t have one, pick up a cheapie model for $15 or $20.  It will work just fine.

Take your iron and run it across the top of the bag in a wide band.  Try to squeeze as much air as you can to eliminate head space but honestly?  Don’t worry too much if there is some slack.  The oxygen absorber will do its job and even though your food package may not become hard and brick-like, the remaining “air” will actually be nitrogen and will not be harmful to your food.

Sealing the Mylar bag with a hot hair iron.

Step 7 – Label the Goods with a Sharpie or Other Marker Pen

Write the name of the product and the current date on the sealed “band” at the top of the bag.  Sharpies work great!

The finished goods one week later.  The packages of dry dog food are now brick-like.

The finished goods one week later.  The packages of dry dog food are now brick-like.

Step 8 – Optional:  Store the Sealed Bags in a Bucket

If you have space, store the individual bags in a bucket that has a strong lid.  Why do this?   Doing so will keep pests from nibbling through the Mylar and eating your food.  But more importantly, if you have a spare closet, you can stack the buckets up to three high, maximizing your space.

What About a Food Saver?

I am often asked about using a Food Saver for packaging food for long term storage.  I tried it and know from personal experience that in as short as two years, the food will become stale or even rancid.  This is true even though the package still appears tightly sealed.  Mylar bags and oxygen absorbers are relatively inexpensive, so why chance it?

On the other hand, I have had good luck sealing small quantities in mason jars sealed with the Food Saver jar sealer. 

Additional Reading:  Eating Old and Expired Food

Summing It All Up

One of the very first things I learned to do when I started to prep was seal bulk foods in Mylar bags.  I tried a lot of goofy things, including inserting a straw in the Mylar bag so I could suck out the air myself.  I also used plastic tubing instead of a straw, pulling it out at the last minute while attempting to prevent the food from spilling out while wrangling the bag around with my steam iron on a not so stable ironing board. 

Looking back, it was all quite comical.

It wasn’t long before I found a better way and since then, have never looked back.  The method I use now, as described above, is tried and true.  I hope it works for you, too.

Yours for a Joyful Life,
Gaye

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Here are links to the food packaging items I use.  The Mylar bags and O2 absorbers are part of my basic inventory of preps and something I always have on hand.

Need more help?  Don’t forget about my food storage eBook, The Preppers Guide to Food Storage.

Link to get your free eBook from Oct 25-31:   The Prepper’s Guide to Food Storage

Get Preppers Guide to Food Storage Fre

Mylar bags & Oxygen Absorbers:  What I love about Mylar bags and oxygen absorbers is they protect against every single one of the food storage enemies. Prices do vary but for the most part, they are inexpensive and easy to keep on hand.  The brand I prefer is Shield Pro from “Discount Mylar Bags”

50 – 300cc Oxygen Absorbers: This is one area where you want to make sure you are getting a quality product. This is a package of 50 units in 5 packs of 10.

1″ Hair Iron: An inexpensive hair iron such as this one is perfect for sealing Mylar bags.  It can also be used on your hair so it can serve a dual purpose although I prefer a higher quality iron to tame my super curly locks.

Sharpie Black Markers: Sharpies were invented for preppers and without question, Amazon is the cheapest place to buy them. Currently less than $7 for a dozen.

~~~~

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Packaging Food for Long Term Storage Using Mylar Bags and O2 Absorbers
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Comments

  1. Tumbleweed says

    October 25, 2020 at 9:38 am

    I question the use of 5-gallon (or any size) PLASTIC buckets for food storage. I’ve read too many tales of mice chewing through these buckets. Mice chewed through my plastic popcorn jar, which isn’t as thick as the buckets, but if they can make that substantial a dent in plastic, then there’s no reason they couldn’t continue gnawing through thicker plastic. If the SHTF, the rodent population could become uncontrollable.

    Metal containers are a better choice. I recommend holiday tins, metal garbage cans, or any other metal containers with tight lids. Glass jars are also rodent-proof, but they are breakable, and with the world-wide uptick in earthquakes and other damaging weather events, I wouldn’t risk losing food stored in glass.

    Reply
    • Aunt B says

      October 26, 2020 at 1:57 am

      Tumbleweed, I understand your concern, but after having stored long-term in 5-gal plastic buckets since 2008, in storage units (sometimes climate-controlled, sometimes not), and within my home, I have never had a rodent problem. I do keep mouse traps in several locations within the room where the food is stored, but have never had a “visitor.”
      Interestingly enough, I have a smaller metal pail with lid outside my kitchen door that I use for compost scraps. Although I have seen 2 raccoons on my porch recently, no signs of disturbance with that pail. I have two layered trash bags inside that hold the scraps. (Closed and wrapped at the top to hold the smell within.)
      Yes, rodents and insects will certainly increase if current services become non-existent. I have researched and am prepared with both natural ways to handle and poison. Ya gotta do what ya gotta do!

      Reply
    • dmwalsh568 says

      October 26, 2020 at 5:01 am

      Mice won’t bother chewing through containers that don’t smell like food. If you put mylar bags inside a 5 gallon plastic bucket there will be nothing for the rodents to smell, so they’ll leave it alone. The plastic bucket is more to protect the mylar from accidental puncture than anything else. I’ve been storing food this way for over 10 years now and haven’t had a single bucket gnawed on, let alone punctured. But a few plastic bags of rice or lentils have been decimated when I left them on a shelf, so I know I do still have active critters despite all my traps….that and our cats bring up the remains of mice from time to time.

      Reply
    • Joy says

      June 29, 2021 at 7:30 am

      After having rodents (squirrels) chew through heavy plastic pails, I have been using metal trash cans for secure storage. That includes food, clothing, and anything else the little varmints will ruin. As long as the lids are tight, there’s no problem, even if I leave them outside under the eaves or in a shed.

      Reply
  2. Melissa Oliveira says

    February 4, 2021 at 9:03 am

    How long is food good for stored this way? I have the 7.5 mil, one gallon bags, and I’ve been dehydrating fruits, making jerky, and also want to store grains, so I am looking for an approximate time frame that food stored this way would be good for…thanks!

    Reply
    • Gaye Levy says

      February 4, 2021 at 9:21 am

      I wish I could give you a quick answer but there are a lot of variables involved, including heat, humidity, and the quality and nature of the food to begin with. Rice, for example, should last indefinitely whereas dog food, because of the oil content, may last only 4 or 5 years, less if stored over 75 or 80 degrees. All that being said, your home dehydrated fruits and jerky, plus the grains, should be good for 10+ years.

      Side note: I really appreciate this question and have added it to my list of topics to address in greater detail in a future post.

      Reply
    • Joy says

      June 29, 2021 at 7:35 am

      One thing that’s often overlooked is usage and rotation. I know many people with food storage that never look at it once it’s stored. It’s important–imperative, I would say, to store only the foods you use regularly and to rotate them. So, if I store, say, spelt flour or rice, I don’t want to buy new items and use them, but store them and use what I’ve already stored previously.

      Sadly, this is something I had to learn the hard way and wasted a lot of wheat, oats, and other dry foods.

      Reply
      • Mr. L says

        August 25, 2021 at 8:34 pm

        I’m interested in how you you use metal trash cans for storage. As in how do you package and prepare the items to be stored in there? Do you use a plastic bag liner in the cans? How long does storing items in there last? Yes, you’re correct, squirrels, raccoons, rats, possums along with other rodents and vermin can and will make quick work on chewing through a plastic bucket.

        Reply
        • dmwalsh568 says

          August 26, 2021 at 9:01 am

          Personally I just use metal trash cans as faraday cages against EMP, and pack my food in mylar bags that are stored in food grade plastic buckets. With the food in the mylar bags the vermin can’t smell the food so they tend to leave the buckets alone. If your situation has more inquisitive vermin and you’d prefer to use a metal trash can then I’d recommend lining it with cardboard and then filling it with mylar bagged food.
          I prefer the 1 gallon mylar bags since I want to keep as much food protected by only opening a bit at a time. But I’ve bought up to 5 gallon mylar bags. Not sure if anyone makes anything bigger than that.

          Reply
  3. Joy says

    August 26, 2021 at 9:57 am

    Since there’s only one person (or two if my son shows up) I use mainly one quart to one gallon mylar bags. I don’t prepare the metal cans in any way, but I do make sure the lids are very tight. A large stone on top adds a big more weight for nosy raccoons. I have also sealed the edges with duct tape, and have, both inside and in my house, a breakdown of what is in each can so I know exactly which one I need to look in.

    Reply
  4. Rebecca H says

    September 13, 2021 at 2:17 pm

    New to this page and a first time “do it yourselfer”. I found this extremely detailed and efficient. Thank you so much! Do you have to use food grade buckets if they are in the mylar bags?

    Reply
    • Gaye Levy says

      September 13, 2021 at 3:52 pm

      Mylar bags are supposed to be impermeable so theoretically, probably not. I tend to err on the conservative side, though, and recommend food-grade buckets on the slight chance one of the bags is improperly or inadequately sealed (by accident, of course).

      Reply
      • Joy says

        September 13, 2021 at 4:21 pm

        Exactly what is the danger if that were to happen? Does the plastic give off fumes that can contaminate the food?

        Reply

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